Showing posts with label teflon. Show all posts
Showing posts with label teflon. Show all posts

Sunday, March 3, 2013

Filthy Labs: the PTFE conclusion

Welcome back to Filthy Labs. 

Previously in Filthy Labs, we began to assess the effectiveness of a "Wet" Teflon based lubricant spray on  the functionality of a previously gummed up typewriter. The machine in question was an Adler Gabby 25, which had been filled with a capricious amount of WD40 by its previous owner. The WD40 was cleaned out by an extensive blast of degreaser more recently, but after the machine sat idle for some months it began to jam up again significantly.

Two types of lubricant were applied to parts of this typewriter. The details of which can be found HERE. Both of the lubricants were used on the segment across selected groups of type bars. A control group was established of type bars that were left UN-lubricated.

*Please note. Typewriter manufacturers do not advise the lubrication of the segment.*


The Gabby on cleaning day, 3.5 months ago. 

Hypothesis: 

After an initial 3 months of storage, this typewriter began to return to very stiff operation - despite the WD40 being removed. Lubrication was applied to the machine in controlled areas, ensuring comparison between the control and non control group type-bars. The control group consisted of type bars in the segment that had not been treated.

The Teflon spray should have both cleaned and kept the type-bars lubricated, while the control bars are expected to return to their previously 'sticky' state.

Method:

After basic operation and initial testing, this machine was kept in storage - inactive, for 3 months through the hot summer period. It is then tested with some rigorous typing.

 Observation:


Has it really been 3 months since I last wrote on this machine? Damn! How time flies. 

I grabbed the Adler typewriter out of the cupboard, fed some paper into it, and was immediately reminded of how  incredibly smooth the operation of the carriage was. Over time the waxy 'dry' lubricant that I had applied into the tracks and had left the operation feeling very refined. I have observed this in numerous machines that I have applied the 'dry' lubricant into, and I still feel surprised by how dramatic the change is.

I began typing on the machine, and found the treated group keys (PTFE spray) was completely functional and smooth to operate. However, one of the keys on the right hand side of the keyboard still felt slow - and it seemed to stick a little, before settling back into place. It was a key that held a couple of fraction functions, and I checked my previous attempt at using this key, and found I had barely operated it previously. 

the 'Q' key that I had injected the 'dry' lubricant into last time as it was super-stuck, operated flawlessly. 

The control group keys had not simply stuck as they had before. The number keys in the control group showed a significant sticking, but in general letter keys operated back and forth typically.

However, there was a distinct difference between the keys in the control group and the keys in the treated group. The control group keys required a notably heavier touch to type with, and they felt as though they were offering considerably greater resistance during typing than the treated group, and the type slugs sometimes rested slightly away from the type-bar rest.



Conclusion:

The idea of studying this lubricant was to find a spray-on lube that would be more effective to use on a typewriter - particularly a gummed up machine, than the often miss-used WD40. It succeeded in producing improved operation over a machine that had been WD'd and it subsequently cleaned whatever residual muck was gummed in there - out. In operation, the lubricant made a significant improvement to the functioning of an otherwise quite dull machine. However, this may not be the case in a machine that was in excellent condition and hadn't been bastardized by a gummed up compound

The lubricant didn't show any obvious bonding depositing of dry residue over the 3 month period, but it hadn't been exposed to significant amounts of dust to trail if it would bond to dust and hold it. Residual lubricant had been brushed and wiped away, and as such there wasn't a lot of surplus lube to bond with dust anyway.

The TF2 wet spray did the job effectively, as did the focused application of the TF2 dry. The results between them did not seem significantly different, however the dry lubricant has a much lower risk of catching dust.

So.. Is it an improvement over using WD40? 

Well! At this point I would personally suggest it over WD40. Obviously with a jammed typewriter you need to give the machine a decent workout no matter what you do with it. Repeated movement of the type-bars helps loosen them up, and the addition of the TF2 lube in this situation certainly assisted this process. The treated parts of the machine worked brilliantly.

Trouble is, recently I've come across several typewriter repair professionals using WD40 in their repair work. At this point I realized that I had made a crucial error in judgement about WD40. I'd simply assumed that the collective knowledge on its use - which was generally a negative opinion  - was true. However some cursory research has shown me that the communal opinion of WD40 may be less and fact, and something more of a meme or a false truism.

This, in my opinion needs further investigation. I think it is time for the Filthy Labs to have a much closer look at WD40 - and what effects it may have on your typewriter.

The PTFE isn't a magic bullet. But, if you really find yourself needing to get your typewriter working with a lubricant, this stuff produces clean and excellent results.

Saturday, December 1, 2012

Polytetrafluoroethlene n' that.


Greetings! And welcome to Filthy Labs.

Polytetrafluoroethlene is a compound that my spell-check seriously dislikes. So let's just abbreviate it to its more common name: Teflon.

You may recall a few weeks ago, I started using a 'dry' Teflon based lubricant on my Oliver 5 machine to see how well it worked. Meanwhile, I had on hand another Teflon based lubricant - a 'wet' lube that was packaged in a spray pack can.

The idea was that the TF2 Spray would be an effective substitute for the god-foresaken WD40 rubbish that some home typewriter renovators use to 'get their machines working again'.

When I say substitute, I mean - a product that potentially can directly replace the WD40 that already has been sprayed onto the typewriter. It also could potentially be a go-to can of product for the people that have may have been thinking about using this spray in the past.

Let me explain: In use, many of the Teflon lubricants - including this one, contain a compound that cleans out existing hardened oils. In testing, often the previous broken down oils and dirt have been seen being pushed out of the lubricated space.

This seems to be fine when talking about door hinges and other simple mechanical components that it has been tested on, but what about finer and tighter tolerance objects? As it stands - Teflon as a lubricant is designed for very tight tolerances. That, and that it is also designed to be used in very high impact areas. Hence its use in aircraft landing gear. Teflon's surface protection capacity and slipperiness, as well as its high resilience has been perfect for such applications.

Teflon molecule model. 

Is it good for typewriters? Well.... For the most part typewriters have been happy with most highly viscous oil.  My Oliver 5 seemed to like it, and dirty perished oil was observed being pushed out of all kinds of corners while in use. Another advantage of Teflon that is is lest prone to dust capture. 

But what about as a wet lubricant?

The Candidate: My Adler Gabriele 25


When I acquired this machine the then owner demonstrated it to me on a table on her back patio. As she pressed every key, the typebars became jammed into place about a centimeter or so above the rubber pad of the basket. "Oh, I'll just give it another spray of WD40" she said. I Groaned a "Oh, I'll sort that out, it's okay" but she was still pretty determined to grab the can. "NO"! I insisted "No it is okay".

I forked over a little too much money for such a sorry machine, and soon I was on my way.

I used degreaser to try and move the muck out of the segment, and I was about 85% successful. The machine was largely quite usable after that, but I put the machine into storage, and the residual WD40 quickly latched onto the type bars again. 6 months later it was again a slow and sticky machine. Not as bad as it was originally, but still far from ideal.

Hypothesis:
The Teflon lubricant will clear out the existing muck, and subsequently replace it with a much more effective lubricant for tight tolerance mechanical operation. Usability will improve, as will longevity of the machine.

Method. 
Part 1: Spray strategically, operate, observe. Clean surfaces of over spray. Operate and observe. 

Part 2: Store typewriter as typcial post procedure, wait set periods, observe. Operate and observe. 

Potential Variables:
Differing weather conditions could affect the outcomes. Higher humidity in summer, as well as increased heat could potentially cause some level of a false positive. Estimate of potential level of variation is yet to be established. 

Observations:

I still didn't simply like the idea of spraying this machine full of lubricant in the same way that I have heard and seen other would-be 'repairers' flood their machines with WD40. Instead I decided to use short, light and quick moving squirts across specific components and stuck locations. 

As this machine was already a victim of 'segment lubrication syndrome', (hereby known as SLS) I wasn't too worried about the normal warnings of 'don't oil the segment', and felt this was an ideal candidate to both test the lubricant, and its muck removal qualities. 

I didn't just spray randomly into the segment however. I only sprayed half of the segment - which left the other half as the control group. 

 TF2+ Dry, and the TF2 spray.

However, the control group contained a particularly sticky key. Q to be exact. And I decided to target the Q key with a tiny drop of the other Teflon lubricant I had been testing, the TF2+ Dry. The drop was administered with the usual syringe that I had been using for the substance. This immediately corrupted the control group,  but I continued with what was left of the control as a point of reference.

The spray was administered through the supplied thin red tube, to ensure that it could be focused closely on a specific area. 

With the typebars now lubricated, I started to manually work every key free from their 'SLS' bonds. I do this by manually grabbing each key, and rapidly shift it to the platen and back repeatedly and as quickly as possible. This method tends to clean out segments that had become jammed with dust or dirt quite effectively, and I was using for the same effect here - to 'push' the debris out of the segment with constant speedy and repeated movement. You can often feel the muck coming out of the segment as you do this. 

Before long the typewriter was up and flying again - in as much as one can say 'flying' with a Gabby.

The control group of the segment took a little work to get lose and moving again, but I managed to get it going. With exception of the Q key, I was able to eventually work all of them lose from their presently lazy operational state. 

The experimental group started to move almost immediately with little or no need to shift the keys around. All keys operated smoothly with individual operation. 

After half an hour of working the keys, both the control and subject groups operated relatively well. I then attempted 'typical' operation - i.e. quickly typing a document, and in typical typing operation both groups worked quickly and mostly smoothly. Some occasional laziness was observed in the control set, but it wasn't consistent and the typewriter was again highly usable. 

The Q key, which had been treated with Teflon dry operated flawlessly. 

Some over spray was wiped from the segment and type-bars, and as soon as I lifted the typewriter - I observed that underneath the machine pools of dirtied oil had formed. 

The smear on the left had formed after I had sat the typewriter back down post spraying along the 'comb' The drizzle of dirty dots to the right formed under the segment - beneath the experimental group. Other drops came from other lubricated locations.
 
 I had lubricated the carriage rails and the bearings with TF2+ Dry while I was servicing the machine. I'll experiment with the spray on the rails on another machine soon. I have a pre-dunk machine in mind I want to try it with.

3 weeks later.

The Gabby 25 was packed back up and stored in a dry, but relatively cool room for about three weeks. It was positioned horizontally (flat, not on its tail). The room was closed off from air conditiong for most of this time, and the room on some occasions reached a temperature in the low thirties (centigrade - around 86 to 95F).


Observations:

The experimental group moved smoothly and immediately upon depression of the keys, while many of the keys in the control group felt as though they were locked down. An lightly audible 'snap' could be heard as the keys freed up, and soon they returned to operation smoothly despite their initial stiff function. During this initial phase, these stiff keys made a noticeably lighter impression on the page.

The Q key observed no locking, and operated perfectly. 

4 of the control group typebars positioned closest to the experimental group moved perfectly without fail. This could potentially indicate over spray, but it could also indicate substance travel - i.e. the lubrication moved along the segment through bearings or across surfaces. 

Keys surrounding the Q key also observed no locking and stiffness. As the Q key was supplied with smaller and more controlled application of lubrication that dried quickly, this suggests substance travel. 

The '9' key was part of the original experimental group. However, it appeared to be lazy during operation. A tiny dab of TF2+ dry was added to the underside of the type bar around where the bearing was located while the type bar was pressed against the platen. When the key was released, the '9' key snapped back to rest, without any laziness observable. 

It is possible that the 9 key hadn't been 'worked in' as much. But there is no observation that supports this - other than its probable lack of inclusion while conducting the 'quick brown fox' test.

The segment did not appear to be wet with oil. 

After a few minutes of typing, the typewriter operated beautifully in most regards. The experimental segment worked near perfectly, with the only flaw being the 9 key.

The TF2+ Dry had done a wonderful job on the rails, and it operated observably smoother and quieter. It had even improved over the initial 'working in' of the lubricant, where the carriage at the time had also showed a marked improvement in operation. The TF2+ dry seems to work better post drying.

The typewriter has now been closed up and returned to storage - pending a 3 month review. Previously the type bars had returned to their locked and stiffened state after a 3 month period of no use. Observations will be made to see if the new lubricant has improved this.

Effective application of TF2 spray and TF2+ Dry lubricants.

Both lubricants need to be applied carefully. This is my advice for applying them:

TF2 spray.
Always use the supplied red tube. Spray pointedly and as lightly as possible, while moving across the surface of where you wish to spray. This lubricant is 'wet', so it potentially will catch dust despite teflon based lubricants being more inclined not to. After spraying operate your typewriter immediately and give it a good workout. Afterwards, wipe over the sprayed areas with a paper towel to collect up the heaviest surface over-spray.

The spray is quite effective as a lubricant, and has shown that it can clean out muck from all kinds of spaces. But don't expect it to get into everything. A spray approach often will allow you to miss areas completely. It's like planting a garden. Just because it is outside, don't always assume your plants are in a good spot to catch the sun.

TF2+ Dry.
Use a syringe and needle for application. Application can also be done with a brush or a toothpick, but these are less controlled. I've been using an 18G drawing up needle, but a finer 19g or 21g sharp needle might be the best way to go if you need a lot of control. In wet form this lubricant moves into gaps and spaces, but don't assume that it will clean out the muck - make sure you clean up most locations properly before trying to use this, otherwise it may not flow to where it is needed.

It dries quite quickly, so give the machinery a bit of an operation to make sure the lubricant travels into spaces effectively. The lubricant properly takes a bit of time to truly dry, so don't be surprised to find operation improves further over time.

As the "Dry" version doesn't stay sticky, it is far less prone to be taken up by dust and form a glue. So this could well be the better substance to use on segments - if you find your segment is not responding well after being more effectively cleaned. Personally, I feel the 'Dry' version is the better substance to use to deal with SLS, but it requires a more pinpoint focus, while the spray seems to be highly effective with less effort.


And yes. That photo up top is me.

Sunday, November 11, 2012

Oils 'aint oils.

Warning: Post is heavy in tech talk.

It is true. I am an over-thinker. I over think my breakfast, I over think my method for getting to work (I have three easy options to pick from every day after all) and I over think plots for stories till it gets to the point that I can't find myself out of my mental miasma to get the work down on paper. 

And..... I over think my typewriter repairs. Constructing new parts via 3D printers, re-shaping rubber in boiling water and baking washed typewriters in an oven? I certainly can't be accused of not being lateral enough with my problem solving.

Oh, how egotistical do I sound...


Anyway... I've been over-thinking stuff again. In this case it was a problem that doesn't even exist. I've been thinking about typewriter lubrication.

I've been using sewing machine oil for a while now, and I've been mostly quite happy with the results. But when I bought that meticulously maintained Hermes 3000 QWERTZ machine I discovered something that started me thinking a bit more about what kind of lubricants I use.

The machine was nearly 40 years old, yet it felt new. The carriage on this machine felt like no other machine I have - including my other H3K machines. Whenever I pushed down the carriage release, it traveled so smoothly that it felt like it was gliding on a cloud.

On closer inspection I could see little trails of a very fine yellow grease. On the end of the carriage rail I could see a small dollop of the grease had gathered there.

The H3K had been kept by a very meticulous owner who had barely used it since its last service in the 90's. It had been kept in its cocoon of a case, which allowed me to mull over with near forensic attention to detail, the service of this machine that had been conducted in an era when they were still maintained by talented mechanics.

Over thinking much?

Part two of this tale takes part about 2 years ago, in a motorcycle workshop.

I needed to get my motorcycle's chain changed some time back, and when my bike (nicknamed Roxanne) rolled out of the workshop with its new chain, I noticed something unusual about it. The chain was coated in a white waxy substance. With a bit of investigation, I discovered that this was a  compound that was produced by dupont, and it used Teflon as its lubricant base. The great advantage with it was that it was 'dry', and it didn't gather dirt into oily cakes.

This stuff is really hard to find in Australia, and is extraordinarily expensive here.

So I went looking for alternatives last week, when I came across another series of Teflon based lubricants that caught my attention. Not so much for my motorcycle - but because I had been looking for a grease type of product that could have been used on my typing machines.


The stuff is called TF2, and it comes in a variety of versions. What originally caught my eye was a grease produc, that came with a small grease gun that would have been perfect for applying the compound into tracks on my typers.

But it was a different product that got my interest in the end. It was substance called TF2 Plus - Dry.

Don't let the name fool you - it isn't like graphite powder. The dry is actually a liquid while it is in the bottle.

This is a product that was designed for use on bicycle gear systems, chains and derailleurs. It is made so that it attracts a minimum of dirt, and protects the metal surfaces from wear by using Teflon. I looked at the data on this stuff, and the more I read about it, the more I liked it. 

So... I grabbed a bottle of it, and a can of the spray lubricant (which isn't a 'dry' product) to give it a go.

It is more expensive than graphite or Sewing machine oil, but I was hoping the benefits would out weight the relatively higher cost. The bottle was a whopping $9 after all. My theory is that it would be an excellent middle ground between Oil and powder, that could be used in a variety of ways. 

It was probably a silly idea, but I decided that I would experiment on my Oliver 5 machine first. And can I say... I don't regret it for a second - yet. I tried using it with the plastic nozzle at initially, but this proved to be a disaster as the oil flowed out of this far too freely and abundantly. As such I returned to the medical syringes that I have used with my sewing machine oil. 



This is where I noticed the first and most immediate difference. Using an 18g 'drawing up' blunt needle, I often struggle to draw the sewing machine oil up into a syringe. But this time the lubricant drew up almost like it was made from water. It was obvious that the viscosity of this was much finer then sewing machine oil. 

I strategically deposited the TF2 onto the carriage rail of the Oliver, and onto the bearings - and I worked it on or spread it over with a wipe of my finger. As expected the compound dried into a slippery wax quite quickly.  I slid the carriage back on, and everything seemed to work fine.

Great, I thought! Now... lets try some finer work. I used the syringe to shoot some oil into some areas that seemed to have been quite gummed before, and still felt a bit... awkward. I dropped a small amount into the metal at the joins, and quickly found the lubricant drawing across and into the gaps of the metal. I had never observed the sewing machine oil do this.

I spun parts, pushed bits around to work the oil in, and I was astonished with the results. The Oliver practically flys now. Before it felt old and stiff... but now everything seems to just glide brilliantly as though it were near new. I had attempted to achieve this with sewing machine oil, but clearly the lighter viscosity of this stuff nailed it. I distributed about 1ml in total with the syringe, which worked fantastically. 

In trying to use the nozzle at first, I spilled a bit onto some of the paint of the Oliver. Instead of just washing it off, I've actually spread it about on the surface. It dried clear, and feels like a fine and slippery wax to touch. But I'm more interested in seeing how much dust it collects while the typewriter sits on my desk. The paint hasn't been harmed by it, which was quite a relief. After some the the dust has settled, I'll see if it blasts off easily with a bit of air. This will give me an idea as to how it bonds to dust, and what the likely outcome is going to be while using it.

Anyone that has tried to un-gum a machine that has been filled with oil in the segment, will know exactly why this is important.

As such, I think - long term this potentially could very well be used in those times that you absolutely have to get some lubricant into the type bar bearings. I'm not willing to try it yet, until I've seen how well it deals with dust. But I have a candidate lined up ready for experimentation. 

I bought the TF2 spray, but I haven't really used it yet. I thought I would experiment with it, as a substitute for the kind of people that feel compelled to drench their typewriters in that evil WD40 shyte. I'm not a drencher, but I felt like giving this a bit of a test run. However, so far I've been too impressed with the application of the TF2 dry to bother.

On preliminary observation, I highly recommend this for use. I've also used it on the rails of my Adler tipper, and found that it improved the feel of the movement dramatically. 

I'll give an update on my results when the data is in.

meanwhile.... 

Another Royal... and a story to be told.